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Concrete Crack Repair
Concrete Crack Repair is our specialty, our Concrete Crack Repair specialist team will come to your property free of charge. First, they will inspect your concrete to identify any possible Concrete Spalling issues that need to be repaired.
At Concrete Crack Repair Sydney we offer a free price-beat guarantee and a no-obligation quote to repair your concrete of all Concrete Spalling and Concrete Crack Repair issues.
We use a variety of methods to Repair Cracks in Concrete the most popular being Epoxy Crack Injections we only use the best quality products, equipment, and specialised licensed teams.
We Will Beat All Of Our Competitor’s Quotes By Up To 10%*
We Will NEVER… EVER Be Beaten On Price At Concrete Crack Repair Sydney
We Also Offer Massive Discounts Off Our Normal Advertised Prices If You Have A Large Job!
Dust-Free Concrete Grinding (Will The Job Be 100% Dust-Free?)
No, The Job Will Not Be 100% Dust-Free. BUT!
How Do We Achieve A Almost 90% Dust-Free Concrete Grinding Experience For Our Clients Free Of Charge?
Concrete Grinding
With the use of our high powered Satellite 480 G3 Concrete Grinder that is connected directly into a high powered DustMaster DM-2680-M Dust Extractor.
When we are concrete grinding substantial dust is produced from grinding the concrete and any residues off the slab. This dust is still MASSIVELY REDUCED by the use of our high powered commercial dust extractors that are plugged directly into our equipment.
But unfortunately, small amounts of dust are still produced and cannot be completely eliminated even with the most expensive high-end equipment and the latest technology. It should also be noted that certain equipment such as concrete grinders NEED small amounts of dust to function correctly. (Although over 90% of the dust is still sucked up by a 3 engine dust extractor that is plugged directly into the concrete grinder) but around 10% of the dust still escapes.
This system is intentionally designed to let 10% of the dust escape as the concrete grinder needs dust under the diamonds (the blades that are grinding your slab) to grind the concrete without damaging your slab or our equipment.
If you are concerned about the small amounts of dust that may possibly get into areas that we are not working in such as the kitchens, bathrooms, cabinets, etc. we would advise that you seal off those areas that we are not working in with plastic and sticky tape before our team arrives to avoid delays.
Get A Better Understanding Of Just How Powerful Our DustMaster DM-2680-H Dust Extractor Is
Dustmaster® series dust extractors have been specially designed to handle demands of the concrete grinding industry which has high loading fine dust.
This is the H-Class (or often referred to as HEPA) Dust extractor that is certified to handle hazardous dust. These amazing dust collectors have been certified to capture up to 99.99% of the dust.
Dust extraction in our industry is often more important than the actual grinding itself. Without it, we could breathe the fine dust which could be detrimental to our health.
– Featuring dual 10A motors, maximum performance is ensured. The longopac bagging system makes handling and disposal of hazardous dust much easier.
– Performance is maintained by the rotary filter cleaning mechanism which automatically cleans the filter during operation.
– This machine has a single durable toggle switch for each motor.
– A deep clean is achieved while running whilst the motor is turned off. The rotary filter cleaning can be turned off when the DustMaster is not in use, using the rotary switch on the front panel.
– H-Class (H13) dust extractors must pass the 0.3µm DOP test that certifies they capture no less than 99.99% of the dust.
– The rotary filter cleaning system is very effective and takes only 10-20 seconds to deep clean the filter. You may never have to remove the filter to clean it again, keeping your job and your hand’s cleaner!
– You won’t find a better piece of equipment to handle your job, this is the most high-end piece of equipment that we can use for your job. The next level up would require a 15A power supply which would require you to supply us a generator on-site as residential power only has 10A.
How Do I Organize A Free Concrete Crack Repair Site Inspection?
Have you found Concrete Cancer / Concrete Spalling on your property?
Do you need our team to take care of it for you?
At Concrete Crack Repair Sydney we offer a free price beat guarantee and a no-obligation quote to repair your concrete of all Concrete Crack Repair issues identified. Removing the Concrete safe and ready for reuse.
Simply contact us on 0424 408 330
How Do You Repair Wide Cracks In Concrete?
– Epoxy Crack Injections
Epoxy Crack Injection Resin can mitigate problems of cracked concrete with larger and fine cracks. The ARDEX Epoxy Injections used to Repair Cracked Concrete uses a high strength, rapid setting two-part system to repair concrete damage from hairline cracks right through to structural repairs.
These products are ideal for repairing holes, spalls, and cracks in concrete, in internal as well as external situations where heavy-duty vehicle traffic is anticipated. Once cured, the Repaired Concrete Cracks will be two to three times stronger than the original concrete, guaranteeing a long-lasting and durable Concrete Crack Repair solution.
Epoxy injection is a process by which the structural integrity of a cracked concrete member can be restored to its original strength. Epoxy is pumped into a crack under pressure. The injection is performed to ensure that epoxy fully penetrates and fills the crack. Once the epoxy has cured, the concrete is in essence welded back together.
Epoxy has a cured strength many times higher than the concrete itself, restoring injected members to their original strength. Any known cause for the cracking or settlement of the structure should be addressed to mitigate any future movement.
Epoxy Injection is an extremely cost-effective alternative to the removal and replacement of cracked concrete and can be executed with minimal disturbance.
1) The epoxy injection method can be used to repair concrete cracks based on their width, length, and depth. The procedure used to inject epoxy into the cracks may vary depending on the location and direction of the cracks.
2) Epoxy injection is an economical method of repairing non-moving cracks in concrete walls, slabs, columns, and piers and is capable of restoring the concrete to its pre-cracked strength. Prior to doing any injection, it is necessary to determine the cause of the crack.
3) Epoxy Crack Injection Resin can mitigate problems of cracked concrete with larger and fine cracks. ACI specifies crack widths that are acceptable in structures under defined conditions. ACI 224R-012 provides a guideline for crack widths for reinforced concrete under service loads for new construction.
How Do You Repair Narrow Cracks In Concrete?
Narrow Concrete Cracks can be filled using masonry crack elastomeric filler that can be applied with a caulking gun. Very small cracks, such as hairline cracks, can be repaired using a vinyl concrete patching compound applied over the crack and then smoothed with a putty knife or trowel. For hairline cracks, applying repair caulk or crack filler over the cracks usually is not effective, as the caulk tends to peel off of the surface over time.
Narrow Concrete Cracks can be deep, often extending through the entire thickness of the concrete slab. Therefore, it’s a good idea to start the repair by stuffing foam backer rods into the Concrete Crack to create a base to hold the repair material. The backer rod is solid in a variety of sizes; use a rod diameter that is slightly larger than the width of the crack. Stuff the backer rod into the Cracked Concrete with a screwdriver to a depth of 1/4 inch. Fill the Cracked Concrete with the repair material, following the manufacturer’s directions.
Step 1: Cleaning The Cracked Surface And Its Interior
The hairline crack needs to be appropriately cleaned to eliminate any dirt or stains in the area. It would be best to clean any external matter that has covered the surface before applying the filling material to achieve a proper bond.
Step 2: Make The Crack Moist
You need to moisten the hairline crack on the surface using water for at least seven hours before the application of filling material or grout into the crack.
Moistening this area will help you prevent the concrete from absorbing water from the applied grout. However, you need to ensure that water does not stand or clog the surface of the crack. If this happens, then your grout will dry out before it can properly seal the crack.
Step 3: Preparation Of Sealant
The most commonly used grout to fill concrete cracks is Portland cement mixed with water. You need to add enough water to make a good quality grout mix.
Besides cement grout, you can go with any other filler material or sealant to fill out the cracks. Keep in mind that an ideal adhesive needs to have low surface tension and viscosity. These properties help the adhesive to penetrate deep into the gap to fill it.
Step 4: Applying The Sealant Into The Cracks
After you properly moisten and clean the cracks, grout is applied. Our professionals suggest using either a pointing trowel or a putty knife for best results to apply grout properly.
It would help if you forced the grout inside the crack as much as possible to ensure it fills the gaps. Any excess material falling out can be smoothened and leveled to match the existing surface.
Step 5: Curing Of The Concrete Cracks
The last step is curing concrete. The sealed cracks need to be patched, dried for at least two hours and covered using a board or a plastic sheet. It is essential to cover the area for around five days. Every day, you need to lift the covering and sprinkle water on the surface.
Hairline cracks are not a big deal. It is something that can only be controlled and is challenging to eliminate.
Will I Need Your Concrete Grinding Services?
Yes, you will require concrete grinding because the idea is to prepare the concrete for the epoxy crack injection, it’s important to use a course concrete grinder to create a rough surface. This roughness isn’t akin to cracks or flaws in the concrete — it creates ‘teeth’ that are necessary for the wet epoxy resin to adhere to properly.
Click here to view our Concrete Grinding page for more information
What Equipment Does Our Team Use?
Do I Need To Hire A Skip Bin?
No, Other concrete spalling contractors and concrete spalling repair companies regardless of job size will make you hire a skip bin which will cost a huge amount ($375 – $1,000+). Which will have to sit in your front yard for days, weeks and sometimes even months while you deal with the annoyance of organising it and the large cost of the whole process.
Here at concrete spalling Sydney, we come in, dealing with the whole concrete spalling process, as well as grind down any concrete that needs grinding, than our team will sweep and vacuum your property to clean up any dust!
Then once we are finished, we will also take all the waste to a local resource management centre for you (Recycling whenever possible) which will be far cheaper than you having to hire a skip bin and dealing with the frustration of that whole process! (On average our clients save 60% on disposal of waste charges)
Do I Need To Turn Off My Air-con & Fire Alarms?
Yes, While we are grinding your concrete and removing your concrete with jackhammers, although we do try to keep the dust to an absolute minimum through various methods such as dust extraction units or wet grinding. Dust still may occur, so it is important that you turn off air conditioning units and isolate, switch off and cover your fire alarms as dust will set them off.
Can You Work Over Night? Are There Any Additional Charges?
Yes, our team can work Any Day, Anytime, 24 Hours A Day, 7 Days A Week, 365 Days Of The Year at any time that suits our clients.
If you have time restrictions, noise restrictions or any other restriction or deadlines we can make sure that we can fit into your schedule to make sure that your job is completed in the time frame needed while still maintaining the highest quality of work standards at any time that you desire with NO additional charges!
Do You Offer Free Quotes With A Price Beat Guarantee?
– We will beat all of our competitor’s quotes by up to 10%*
– We also offer FREE quotes & site inspections
– We will NEVER be beaten on price at tile removal Sydney
So Why Choose Our Team At Concrete Crack Repair Sydney For Your Project?
Every year here at Concrete Crack Repair Sydney our team undertakes and repairs hundreds of concrete slabs, balconies, walls, and roofs. So as you can imagine they run into every issue you can imagine. As the concrete slabs they encounter are all installed and poured in different ways.
So as you can imagine our team is quite experienced in the services we offer and know how to handle any issue that we may come across on any Concrete Crack Repair project. Giving our customers the peace of mind of knowing that they have a highly experienced team doing their job.
– Free Quote & Measure For Every Job!
– Over 150 Flawless Reviews & Testimonials!
– Combine Multiple Services To Save Money!
– Proudly 100% Australian Owned & Operated!
– 100% Licensed & Insured Flooring Specialists!
– 35+ Years Experience Specializing In Flooring!
– 24/7 – 365 Service Available At No Extra Charge!
– Up-Front Pricing, Lowest Prices & No Hidden Costs*
– Fully Qualified & In-House Trained Specialists Team!
– Found A Cheaper Price? We, Will, Beat It Every Time*
– There Is A Highly Trained On-Site Supervisor On Every Job!
– We Use The Latest Dust Extraction Equipment Free Of Charge*
– All Floors Are Left Clean, Smooth, And Ready For Reinstallation*
FREE QUOTE CALL OR TEXT 0424 408 330
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QUOTE
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Cracked Concrete Repair
Cracked Concrete Repair
Can You Repair Cracked Concrete?
Wide cracks in concrete are best patched and sealed with a concrete patching compound. Smaller cracks, less than 1/4 inch wide, can be repaired with a concrete caulk or liquid filler, or Epoxy Injections to Repair Cracked Concrete.
Patching compounds typically are mixed with water and applied with a trowel. They have a texture similar to grout and can be smoothed and textured to blend with the surrounding area. However, the colour of the patch will look like new concrete and will not match the old concrete. Hiding the patch completely requires painting the surface with appropriate concrete paint.
Wide cracks in concrete are best patched and sealed with a concrete patching compound. Smaller cracks, less than 1/4 inch wide, can be repaired with a concrete caulk or liquid filler. Patching compounds typically are mixed with water and applied with a trowel.
– We are a fully insured business with worker’s compensation, insured for public liability and all employees have white card health and safety and covid vaccinations.
– Our highly trained staff will always work in a safe and efficient manner while using high-quality Personal Protective Equipment (PPE) and Dust Extraction Equipment.
Surface cracks, or hairline cracks, are usually only a few millimeters wide and deep and either appears as a single thin crack or in a map-like pattern of cracks. A few surface cracks are common and will not lead to any major issues, unlike structural cracks.
It is easy to identify Structural cracks because they will be wider than Surface cracks, generally, around 5mm wider. They will stretch further into the concrete or completely through the concrete weakening or damaging the structure.
Epoxy Crack Injections
Epoxy Crack Injection Resin can mitigate problems of cracked concrete with larger and fine cracks. The ARDEX Epoxy Injections used to Repair Cracked Concrete uses a high strength, rapid setting two-part system to repair concrete damage from hairline cracks right through to structural repairs.
These products are ideal for repairing holes, spalls, and cracks in concrete, in internal as well as external situations where heavy-duty vehicle traffic is anticipated. Once cured, the Repaired Concrete Cracks will be two to three times stronger than the original concrete, guaranteeing a long-lasting and durable Concrete Crack Repair solution.
Epoxy injection is a process by which the structural integrity of a cracked concrete member can be restored to its original strength. Epoxy is pumped into a crack under pressure. The injection is performed to ensure that epoxy fully penetrates and fills the crack. Once the epoxy has cured, the concrete is in essence welded back together.
Epoxy has a cured strength many times higher than the concrete itself, restoring injected members to their original strength. Any known cause for the cracking or settlement of the structure should be addressed to mitigate any future movement.
Epoxy Injection is an extremely cost-effective alternative to the removal and replacement of cracked concrete and can be executed with minimal disturbance.
1) The epoxy injection method can be used to repair concrete cracks based on their width, length, and depth. The procedure used to inject epoxy into the cracks may vary depending on the location and direction of the cracks.
2) Epoxy injection is an economical method of repairing non-moving cracks in concrete walls, slabs, columns, and piers and is capable of restoring the concrete to its pre-cracked strength. Prior to doing any injection, it is necessary to determine the cause of the crack.
3) Epoxy Crack Injection Resin can mitigate problems of cracked concrete with larger and fine cracks. ACI specifies crack widths that are acceptable in structures under defined conditions. ACI 224R-012 provides a guideline for crack widths for reinforced concrete under service loads for new construction.
Applications:
– Concrete support columns
– Foundation Walls
– Concrete Slabs
– Concrete Bridges
– Machine Base Plates
– Vaults
– Culverts
– Concrete Tanks
Benefits:
– Cost-effective alternative to removal and replacement
– Restores Structural Integrity
– Full Depth Repair
– Non Invasive
– Permanent
How Do I Stop My Concrete Cracking?
Quality
Concrete is defined as a mixture of sand, aggregate, and water. Aggregate is a composite of gravel, crushed stone, synthetic materials, slag, and other recycled substances. The quality of concrete has to do with the ratio of sand to aggregate and water. Too much or too little of either of these substances will result in poor-quality concrete. Concrete is mixed together with lime-based cement to form a malleable putty so that it can be worked into any shape. To enhance the durability of the concrete, additives can be thrown into the mixture before it is poured to make it more flexible and reduce its chances of cracking.
Curing
Curing is the period during which concrete obtains its strength and durability. 90% of concrete’s strength is acquired during the first four weeks after it is poured. The three factors which affect this process are hydration, temperature, and humidity. To ensure full hydration during curing, concrete slabs are usually sprayed with a hydrophobic wax film to keep moisture in. More traditional techniques involve spraying the concrete with water and wrapping it with plastic to get a similar effect.
Rebar Corrosion
The remaining 10% of the concrete’s strength is achieved over the years or even decades. The absorption of carbon dioxide strengthens the concrete and makes it more resistant to damage, however, it also becomes more acidic which can corrode steel reinforcement bars; otherwise known as rebar corrosion, Concrete Spalling & Concrete Cancer. The steel will expand while it is corroding which can cause the concrete to crack under pressure.
Reinforced Concrete
The most common form of concrete is ‘reinforced concrete’ which contains a steel framework or mesh. Concrete has a relatively high compressive strength but a significantly lower tensile strength. In other words, it is weaker when stretched out and stronger when compact. Steel, on the other hand, has a high tensile strength which compensates for concrete’s lack of tensile strength. Steel rebar, therefore, allows concrete to be stretched out in thinner layers. It is better for reinforced concrete to crack when stretched out rather than compressed because the steel reinforcement will hold it together, for example on a bridge.
How Does Concrete Crack Repair Work?
Concrete can crack for almost any reason. Concrete Crack Repair Sydney is committed to properly investigating the cause of your concrete cracks. Not only do we repair the damage but we also prevent future damage from occurring.
Firstly, it is important to understand that the quality of your concrete and the way it is cured will affect its resistance to cracking. The quality of your concrete has a direct impact on its durability and the curing process will affect its strength. Therefore we believe in using the highest quality materials and methods to repair your Concrete Cracks.
We use the latest technologies and practices to diagnose the causes of Concrete Cracking. These could be chemical, environmental, physical, bacterial, thermal, or even radiation. The selection of the appropriate approach will depend on the cause of the initial damage.
How To Repair Wide Concrete Cracks
1. The secret to fixing wide Concrete Cracks is to undercut the sides of the crack to give it an inverted “V” shape. This helps the repair material to “key” into the crack, creating a mechanical bond in addition to the chemical bond between the patch material and the concrete.
2. Chisel the Cracked Concrete with a hammer and masonry chisel to widen the base of the crack and to dislodge any loose material from the old concrete.
3. Remove all debris from the crack, using a wire brush. If desired, clean the crack with a pressure washer or a garden hose and spray nozzle.
4. Remove all water and debris from the crack with a wet/dry shop vacuum or a brush. Work carefully to remove all dust and grit from the Concrete Crack. It’s Okay if the surfaces are wet, but there should be no pools of water.
5. Mix the concrete patching compound, following the manufacturer’s directions.
6. Trowel the compound into the Cracked Concrete. Stab the trowel into the compound to remove air pockets and help work the patching material deep into the crack. Fill the Concrete Crack up to the surrounding concrete surface.
7. Smooth the surface of the patch with the trowel, feathering the compound into the surrounding concrete.
8. Brush the surface of the patching compound with a dry paintbrush to texture the surface, if desired.
9. Let the compound cure as directed.
10. Paint or seal the surface of the patch and surrounding area, if desired.
How To Repair Narrow Concrete Cracks
Narrow Concrete Cracks can be filled using masonry crack elastomeric filler that can be applied with a caulking gun. Very small cracks, such as hairline cracks, can be repaired using a vinyl concrete patching compound applied over the crack and then smoothed with a putty knife or trowel. For hairline cracks, applying repair caulk or crack filler over the cracks usually is not effective, as the caulk tends to peel off of the surface over time.
Narrow Concrete Cracks can be deep, often extending through the entire thickness of the concrete slab. Therefore, it’s a good idea to start the repair by stuffing foam backer rods into the Concrete Crack to create a base to hold the repair material. The backer rod is solid in a variety of sizes; use a rod diameter that is slightly larger than the width of the crack. Stuff the backer rod into the Cracked Concrete with a screwdriver to a depth of 1/4 inch. Fill the Cracked Concrete with the repair material, following the manufacturer’s directions.
Types Of Concrete Cracks
Chemical
Carbonation over a long period of time concrete will absorb carbon dioxide from the air which causes a chemical reaction with lime in the cement, yielding more acidic concrete. This causes the steel reinforcement bars to rust and expand, the force of which will eventually crack the concrete. It can be tested using a pH indicator.
Chlorides
Chlorides shorten the setting time of concrete, however, they leach calcium hydroxide leading to a loss of strength which in turn affects the durability of the concrete leading to early failure.
Sulfates
Examples include ‘acid rain’ and ‘crown rot corrosion’ in sewers.
Leaching
When water flows through the cracks in concrete, dissolving minerals and carrying them to other places forming lumps at the outer surface.
Decalcification
The leaching of calcium hydroxide from concrete cracks can facilitate the growth of ‘calthemites’ which mimic the appearance of stalactites in caves.
Environmental
Seawater & wind, Concrete exposed to seawater is more susceptible to corrosion and erosion. Wind also plays a role in erosion.
Bacterial
Bacteria themselves do not have a noticeable effect on concrete, however, they do play a role in ‘crown rot corrosion’ in untreated sewer waters.
Physical
Earthquakes, tremors, and other sources of vibration are likely to impact the structural integrity of the concrete.
Thermal
Fire will expose the concrete to gasses, acids, salts, and liquids that can be damaging.
Radiation
Exposure to neutrons, gamma radiation, and high-flux material testing reactors in nuclear power plants and other radiation zones can cause concrete to become unstable.
To obtain a Free Price Beat Guarantee Quote from Sydney’s #1 Concrete Crack Repair team simply fill out our:
Free Online Quote Form!
You can also contact us directly on:
0424 408 330
Or email us at:
Enquiries@CarpetRemovalSydney.com.au
For a free quote & site inspection today.
We will ALWAYS Beat All Of Our Competitors Quotes By Up To 10%*
Our Promise To You At Concrete Crack Repair Sydney
We specialise in delivering Concrete Crack Repair solutions to the residential, commercial, industrial, and civil sectors throughout Sydney. No job is too big or too small. We’ve built our reputation based on quality workmanship, efficient service, and value for money.
We offer the best prices in Sydney on all Cracked Concrete Repair jobs while maintaining a professional, fast, and efficient service for all our clients.
We will repair your Cracked Concrete to make sure that the foundation and structure of the building are safe, Our team has over 35 years of experience combined with the most skilled and also the most professional Concrete Crack Repair team that Sydney has to offer.
These are two of the many reasons that we are known for and often referred to as the best Cracked Concrete Repair assessment team in Sydney, our concrete teams are trained, certified, and insured to work on residential properties, large commercial projects, and construction sites.
Hire our specialist team with over 35 years of experience and all the trucks and heavy power tools needed to get the job done quickly, efficiently, and affordable.
We’re looking forward to extending to you the same quality results that we’ve become known for throughout the industry.
To obtain a Free Price Beat Guarantee Quote from Sydney’s #1 Concrete Crack Repair team simply fill out our:
Free Online Quote Form!
You can also contact us directly on:
0424 408 330
Or email us at:
Enquiries@CarpetRemovalSydney.com.au
for a free quote & site inspection today.
We will ALWAYS Beat All Of Our Competitors Quotes By Up To 10%*
TESTIMONIALS
“Excellent service from the team at Carpet Removal Sydney. Will definitely use their services again, was absolutely amazed at how much money I saved going through Carpet Removal Sydney instead of going through Carpet Court.”
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“Thanks again for your help guys, I really appreciate you coming so far to do such a small job”
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“He has great product knowledge and took the time to thoroughly explain the differences of each carpet in a simple way. He has a very personable manner and is very friendly and polite. He explained the process well provided a competitive quote. He was flexible with the install date (as I had some other trades finishing off work before the carpet could be installed) and worked with me to secure a date that suited both parties. I had an issue with the underlay requirements due to strata laws and Declan was very helpful in helping me source the correct underlay to meet strata requirements. I believe he went over and above his role to assist me. The floors are amazing! I’m extremely happy with the choice and the whole process. Thank you Declan. I hope Carpet Removal Sydney realise what an asset you are to their team. ”
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“Was completely gobsmacked at the quotes that I got from 3 other company’s on the northern beaches and how outrageously high they were just to remove the carpet in a shop I had recently purchased. So it was such a relief when my friend recommended I try out Carpet Removal Sydney and I ended up saving over $3,000, Thanks again!”
“The boys at Carpet Removal Sydney went out of their way to help me so much as I wasn’t able to move a lot of the furniture myself as my back isn’t great. I also saved over $400 getting the carpet removed by these guys! Would recommend, thanks again!”
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